Foam Design & Engineering

You Supply the Part. We Supply Innovative Foam Solutions.
From shipping protection to reusable industrial packaging, Foamworks designs dunnage & foam packaging built to withstand the toughest packaging requirements. Our foam designs provide consistent, repeatable results suitable for prototyping or large-scale production.

With over 40 years of combined experience, our foam application engineers are experts in foam fabrication, CAD software, & foam cutting techniques used to fabricate intricate foam designs.

Our foam solutions can meet any state or regulatory specifications, including government & military foam, aerospace foam, and automotive foam. Click here to learn more about our foam cutting services.

Unique Foam Designs

Contact us to begin the foam design process with a spot analysis of your product or packaging scheme. We determine the most suitable, cost-effective foam material for your project from our extensive collection of foam material, including crosslink, CLPE, XLPE, polyethylene (PE), HDPE, polyurethane (PU), Eperan, beaded polyethylene, plastic corrugated, Autoguard, PSA, polyester fiber, Visco, and memory foam.

After establishing the optimal foam material for your project, the foam fabrication process is set in motion. Our production team uses a streamlined production process for quick, accurate assembly and turnaround. An industry-leading commitment to designing foam products with zero defects is why our customers keep coming back. Whatever it takes.

We specialize in designing the following custom foam products:

Contact Foamworks for additional information on foam engineering, or call us at 888.309.FOAM (3626) to begin production on foam designs built precisely to your specifications.